4  FM quick reads on Roofing

1. What You Need To Know About Flat Roof Coatings

Flat roof coatings can be a good investment for many facilities. A flat roof coating can extend the life of a roof because it lowers the roof temperature. It can also lead to additional energy savings as the temperature is reduced.

Still, because there are so many different types of roofs in use today, specifying a flat roof coating isn't easy. Different substrates require different coatings. A coating's adhesion might depend as much on the substrate's characteristics as on the coating type. In general, it is more difficult for coatings to adhere to hard, smooth, chemically inert surfaces and easier on rough, irregular, chemically active surfaces.

A coating's adhesion to a substrate often improves when the installers put down a primer or base coat. Coatings manufacturers recommend certain primers or base coats for managers trying to match a specific topcoat with a specific substrate. Managers should use only the base coat or primer specified by the coating's manufacturer.

With the introduction of roof membranes such as ethylene propylene diene monomer (EPDM), polyvinyl chloride (PVC), thermal polyolefin (TPO), Hypalon, modified bitumen, and built-up roofing, manufacturers have developed a variety of roof coatings to address multiple substrates with different adhesion and weathering characteristics.

Managers can specify asphaltic and tar-based coatings for use with coal-tar-pitch built-up roof systems. Non-asphaltic coatings, including urethanes, acrylics, and polyureas, are most commonly used on single-ply systems.

Each of these coatings has different cost and performance factors. Due to variations in coating formulations, a manager should work closely with a roof consultant and the manufacturer to make sure they specify the right coating for the roof substrate and that workers perform the correct repairs before applying the coating. Manufacturer representatives and product data sheets also can assist in specifying coatings.

Keys to Ensuring Successful Rooftop PV System

The first step in the successful installation of a rooftop photovoltaic (PV) system is to ensure the underlying roofing system is compatible with the intended PV system or that it can be upgraded for use with a PV system. For a rooftop PV system, the process of integrated design — having all parties involved with a project, including maintenance and engineering, at the design table — requires knowledge of both the roofing and PV industries.

Having the right people at the design table helps to create a proper path from design to installation to maintenance. To ensure a successful design, managers need to:

  • make sure the roofing system will provide at least 20 additional years of useful service
  • specify a cover board as a substrate for the roofing membrane in order to prevent damage and to protect the energy-efficiency properties of the roof insulation
  • match the roof membrane's thickness and proven performance to the required service life of the PV system
  • use construction details that are well established and meet the manufacturer's requirements
  • elevate framing and conduits above the roof surface to promote drainage, which considerably reduces the potential for leaks
  • design penetrations with round framing so flashing installations are more effectively and efficiently installed
  • install sacrificial membranes or walkways at critical traffic locations
  • provide additional membrane layers or coatings at flashings to increase durability
  • engage qualified professionals during the design and planning phase to ensure compliance with all building codes and safety regulations
  • make sure the rooftop PV system installation does not compromise the roofing system's warranty
  • make sure that the roofing system's manufacturer has accepted all PV system details — especially attachments and penetrations — if not during the design stage, at least prior to starting the PV installation on the rooftop.

The manager's overall goal is to make sure the rooftop PV system will do more than just survive. It also should help ensure continuous building operations.

Keep Good Records of Roof Conditions

Recording roof conditions with photographs is important for documentation purposes, particularly for components still under warranty. That way, should concerns arise, visual evidence can support the written inspection report. If roof conditions call for more comprehensive evaluation, retain a design professional, usually an architect or engineer with experience in roof rehabilitation, to conduct a detailed investigation.

Routine roof inspections can serve as a starting point for establishing a storehouse of information on roof systems at your facility. On a regular basis, collect and update information on roof assemblies, such as:

  • Roof system type (e.g., modified bitumen, EPDM, TPO, copper, slate)
  • Manufacturer
  • Warranty period and coverage
  • Approximate area
  • Linear footage of perimeter flashing, coping, or gravel stops
  • Date of installation
  • Installer/contractor (if known)

Use a roof plan to log data for each roof area, along with a plan of the floor below the roof. Keeping a chart of information that corresponds to the roof plan simplifies recordkeeping by providing a visual depiction of the properties of each roof area.

As part of the data collection, make an effort to keep up-to-date records of maintenance and repair efforts. Such information enables accurate assessment of maintenance practices, and it may point to areas in need of rehabilitation or replacement. Such documentation may also be necessary for warranty coverage.

At least twice annually, review and update the roof log as part of the inspection process. In this way, you will maintain an up-to-date, at-a-glance reference that will streamline management of roof systems. For multi-building facilities or for buildings with many roof areas, such recordkeeping is particularly important to keeping tabs on roof conditions.


Roofing , roof coatings , roof membranes

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